Cable Tie Dimensional Tolerance Specifications
Precise dimensional data for all cable tie sizes. Width, thickness, length, and locking head dimensions with tolerance ranges per IEC 62275 and internal QC standards.
Length Tolerance
Standard length tolerance is +/- 2mm for ties up to 200mm, +/- 3mm for 200-400mm, and +/- 5mm for 400mm+. All ties are optically measured during production with real-time rejection of out-of-spec parts.
Width & Thickness
Width tolerance: +/- 0.1mm for standard ties (2.5mm-4.8mm wide), +/- 0.2mm for heavy-duty (7.6mm-13mm). Thickness tolerance: +/- 0.05mm. These tolerances ensure consistent locking performance.
Locking Head Dimensions
The locking head internal geometry is the most critical dimension. Our automated optical inspection systems verify every 50th tie. Head dimensions are controlled to within +/- 0.05mm on critical surfaces.
| Tie Width | Length Range | Width Tol. | Thickness Tol. |
|---|---|---|---|
| 2.5mm | 100-200mm | +/- 0.1mm | +/- 0.05mm |
| 3.6mm | 100-300mm | +/- 0.1mm | +/- 0.05mm |
| 4.8mm | 100-400mm | +/- 0.1mm | +/- 0.05mm |
| 7.6mm | 200-500mm | +/- 0.2mm | +/- 0.05mm |
| 9.0mm | 300-600mm | +/- 0.2mm | +/- 0.05mm |
| 13.0mm | 400-800mm | +/- 0.2mm | +/- 0.05mm |
FAQ
Can you provide dimensional inspection reports?
Yes. We provide First Article Inspection Reports (FAIR) per AS9102 for aerospace orders, and standard dimensional certificates for all other orders.
What measurement equipment do you use?
Keyence optical micrometer (accuracy 0.001mm), Mitutoyo digital calipers, and custom go/no-go gauges for locking head geometry. All equipment calibrated to ISO 17025 standards.
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